We Offer Innovative Precision Rotary Broach Tools Delivered Fast!

We Manufacture Rotary Broaches for the Medical, Aerospace, Automotive, Plumbing and Fastener Industries around the World.

Polygon Solutions = Precision Rotary Broach Tools

Why Choose Polygon Solutions as your Rotary Broach Tool Manufacturer?

5 Star AwardPolygon Solutions specializes in rotary broaches also known as wobble broach tools for CNC lathes, mills and screw machines. Our continuous effort is to develop cutting edge products and technical support for our customers. Your technical support issues will be addressed by actual machinists and engineers, not salespeople! Our commitment to quality comes first in everything we do, from standard hexagon broach tools to the latest in broach holder technology. No matter what industry you work in, from medical devices to aerospace fasteners, we are dedicated to being the best solution when looking for rotary broaching tools.

Polygon Solutions aims to be a superior manufacturer of broach tools. We will continually improve our quality management system so as to create customer satisfaction by exceeding our customers’ expectations through the delivery of superior machine tools and services in a safe and environmentally responsible manner.

Our product line includes hex, square, 6-lobe or torx-style, double hex, serration, involute, spline, spur gear, J500 and micro rotary broaches. Many other polygon shapes can be manufactured per your specification. Our precision rotary broach tools are made from hardened M-2 High Speed Steel but may also be order with PM M-4, M-42 and PM T-15 High Speed Steel. Coatings such as TiN, TiAN & TiCN are also available on any of our cutting tools. To request a quote on a special form rotary broach tool please fill out our Request Quote Form. Click here to view an online Catalog of cutting tools and tool holders manufactured by Polygon Solutions, Inc.

If you are new to rotary broaching please read our article How Rotary Broaching Works? If you have any question about the rotary broaching process and how it may be applied as a solution to your manufacturing needs please call our engineers at 239-628-4800.

How Rotary Broaching Works

Rotary Broaching is a precision method for producing internal polygon forms at an extremely fast rate. The entire operation can be completed within seconds and can produce forms to 0.0005″ accuracy or better.
Common forms include hex, square, torx-style, serrations, rosan, splines, j500, involute splines, double hex, double square, double d, rectangle, triangle, and keyways.

hex rotary broaches

Hex Rotary Broaches

We have a large selection of in-stock hexagon rotary broaching tools available for immediately delivery

Precision Hex Broaches

Order Hexagon Broach Tools Online For Fast Delivery.View Hex Sizes and Order
Square Rotary Broaches

Square Rotary Broaches

We have a large selection of in-stock square rotary broaching tools available for immediately delivery

Precision Square Broaches

Order Square Broach Tools Online For Fast Delivery.View Square Sizes and Order
Torx Rotary Broaches

Torx Rotary Broaches

We have a large selection of in-stock torx-style rotary broaching tools available for immediately delivery

Precision Torx Broaches

Order Torx Broach Tools Online For Fast Delivery.View Torx Sizes and Order
Rotary Broach Tool Holder Icon

Rotary Broach Tool Holders

Our Award-Winning Innovative Rotary Broaching Tool Holders Offer More Features Than Any Other Broach Tool Holder

Rotary Broach Tool Holders

Learn about our Micro, GT Internal & GT External Broach Holders.View Holders and Order
Special Form Rotary Broaches

Special Form Rotary Broaches

We manufacture the largest selection of custom form rotary broaching tools designed from your print or specifications

Custom Form Rotary Broaches

Serration, Spline, Keyway, Double Hex, Double D, Rectangle, J500 & More.View Special Forms
Technical Support

Information & Answers

Learn how rotary broaching works, speeds & feeds calculator, instructional videos and other technical data & information

Award-Winning Technical Support

Let our engineers and skilled machinists assist you with your technical issues.Technical Info & Support

Industries Benefiting From Rotary Broaching

Rotary BroachesPolygon Solutions’ innovative and award winning Rotary Broaching Tools are used by a variety of precision machining companies. Because our rotary broach holder will work on virtually any lathe, mill, or turning machine, a large number of applications can be improved by eliminating secondary operations and creating broached forms. The Medical, Aerospace, Automotive, Plumbing and Fastener industries benefit significantly from the use of rotary broaching tools.

Rotary Broaching Medical Bone Screws

Rotary broaching has numerous uses in the Medical Industry including bone screw and implant applications with hexagon, Torx® style, six-lobe or hexalobular drive features. Due to the demanding nature of the medical field for reliability in surgical procedures, machining standards for surgical equipment tend to be very precise compared to other similar size and material metal parts.

Various grades of stainless steel, titanium and other exotic and experimental materials are used to make these bone screws and implant fasteners. Rotary Broaching makes an easy job of putting a shape in the head of a bone screw made with such materials. Our tool holder is designed for use in all modern turning machines. Read More on Rotary Broaching in the Medical Industry

Rotary Broaching Aerospace Fastener

Rotary broaching uses the full force of standard turning machines to create polygon shaped holes. These holes are manufactured in precision machined metal products. The aerospace industry has unique needs for customized, lightweight, precise and high-strength fastener products. This need makes this tool an excellent addition to any aerospace machining facility. Rotary broaches are available with standard hexagon, square and custom made shapes.

Typical screws, bolts and other fasteners are made in mass production processes. Stamping or cold heading the form into the end of the part makes financial sense. However, in the case of smaller production needs, or prototype products, cold heading resources are not available. Since our tool holder is practical for use on any CNC, lathe or milling machine, it is the ideal tool for such work. Read more on Rotary Broaching in the Aerospace Industry

Rotary Broaching in Automotive Industry

The main advantage of a rotary broaching operation is that processes can be completed on the machine where the part is first turned or milled. This eliminates subsequent operations and results in savings of time and money. Automotive suppliers intent on reducing costs due to fierce competition may reverse engineer some part features to take advantage of this machining technique.

Besides typical hexagon, square and Torx-style blind holes, rotary broaching is also popular for creating serrations and splines (including involute splines). These gear shapes are broached into bolts, drivers, linkage, shafts and other parts where cold heading, stamping or other machining methods are not possible, practical or cost effective. This process is a very fast and accurate method of creating small polygon, star and gear shaped forms. Read more on Rotary Broaching in the Automotive Industry

Rotary Broaching in Plumbing Industry

The plumbing industry’s use of brass parts for hydraulic, pneumatic, and liquid transfer makes rotary broaching a popular option for machining. Hexagon and square holes can easily be created in brass with standard rotary broaching tools. High volume machines, such as CNC and screw machines, can economically use these tools to create thousands of parts per broach. Read more on Rotary Broaching in the Plumbing Industry

Rotary Broaching in Fastener Industry

Most fasteners are screws, nails, staples and other retaining devices used to hold mechanical pieces or materials together. Most are mass produced in very high volume processes requiring little customizing or precision. The need for precision fasteners does exist however, and these are the parts that can benefit from rotary broaching tools.

A wide variety of industries require precision made fasteners. The medical industry uses bone screws and other fixation devices that are often held to very high standards for good reason. No one wants to hear that a screw stripped while tightening it into the femur, especially the patient. Hardware manufacturers make specialty handles and hinges requiring screws of various lengths and visual appearance. Aerospace fasteners may be fabricated from exotic lightweight and high strength materials. Brass plumbing screws may be customized for strength, length, flow and visual appearance. Read more on Rotary Broaching in the Fastener Industry


Shapes That Can Be Rotary Broached

Special Form Rotary Broaches

Polygon Solutions offers the largest selection of special forms to suit a variety of applications. Call and speak to one of our Engineers today about your specifications - 239-628-4800. All of our special forms are made in-house, which allows us to provide extremely fast delivery times.