Rotary Broach Tools

New Rotary Broach Kit Helps Machine Shops Improve Productivity

Polygon Solutions Inc. manufactures rotary broach tools used for making hexagon shaped holes in bone screws and other precision machined products. Rotary broaching requires two components, a broach holder and a rotary broach. The company’s latest product is an ‘all in one’ kit, improving productivity by featuring the holder and broaches needed to machine […]

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Reshoring Manufacturers to mark Made in USA with Polygon Rotary Broach Solution

Polygon Solutions’ latest rotary broach product not only expands their tooling product line, but it also brings an innovative solution to manufacturers hoping to capitalize on the ‘Made in USA’ re-shoring trend.

Polygon Solution Inc.’s new ‘Made in USA’ broach is a rotary broach with multiple text letters allowing machinists to stamp or mark their […]

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Titanium Bone Screws focus of Rotary Broach Plant Tour

Polygon Solutions Inc. is a manufacturer of rotary broach tools for the precision machining industry focused on medical and aerospace parts. Polygon first entered the rotary broach market with an award winning tool holder, and continues to innovate with new tooling for manufacturing hexagon and six-lobe forms in titanium bone screws. These new tools […]

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Polygon makes impact with Micro Punch Broach

Polygon Solutions Inc. is expanding it’s inventory of micro rotary broaching tools. Rotary broaching tools are popular cutting tools used in the precision machining industry. Broaches can be used to make hexagon, square and custom shapes in various materials using a lathe, mill or other turning machine.
Most rotary broaching applications in aluminum and brass […]

Improved Process for Medical Implant Broaching

Polygon Solutions Inc. – Fort Myers, Fla.  – Innovation in orthopedic medical implants continues to improve. As a result, manufacturing processes required to make those parts are adapting. Polygon Solutions Inc. manufactures rotary broach cutting tools for the precision machining industry, and is expanding their product line to include innovative tools used for machining […]

Polygon makes Micro Hexagon Broach

This is Polygon Solution’s smallest hexagon broach yet. (.028″ across flats x 8mm shank x 1.25″ length)

Rotary Broaching Stainless Steel

Rotary broaching a 3/8″ Hex in 416SS using a Haas TL-25 lathe and Polygon Solutions GT Rotary Broaching Tool Holder.

Rotary Broaching a 3/8″ Hexagon in 6061 Aluminum

A 3/8″ hex pocket being broached in 6061-T6 on a 1992 Hardinge Conquest 42.

Rotary Broaching Gear Shapes

Polygon Solutions Inc. continues to expand the variety of rotary broaches it is manufacturing. This gear shaped rotary broach can be used to make holes with the matching form using a lathe or mill. Common methods of hole preparation include using an oversize pilot hole to create individual chips at each tooth, or using small end mills […]

Rotary Broach for Peck Mode Cycle

These customized rotary broaches are used in some really innovative new manufacturing processes.